Big Data Crunched

Hundreds of potential influence factors and no clue which might be guilty for the production losses? As traditional statistical methods came to their limits we successfully helped to increase yield using Data Mining and Machine Learning approaches by 5%.

Introduce an MES

Complex processes, Excel-based production scheduling and hand-written (&archived!) Batch Record documentation limited this site’s capacity to increase production of trans-dermal patches. With strategic outlook, the head of production decided to go for a...

Triple Production Output

A private equity company bought an established producer of blood-based pharmaceuticals. With site management and 3 cross-functional teams of 40 employees in total we reviewed the complete value stream. Identifying, prioritizing and sequencing the identified 90...

Adjust Specifications for Saving

With a medical devices supplier we’ve reached a reduction of production costs by 20% in a new product launch as a result of systematic Value Stream Screening with focus on design to tolerances. The challenges were tackled by a series of facilitated workshops to...